Category Archives: Modular Construction

Modular Building Companies

Modular construction companies are coming up to meet the needs of the construction industry. They know the potential of this building method that uses advanced technology and mass production methods for building construction.

Modular construction is seen as a potential winner for the construction industry. Yet it has failed to take wings as expected. Modular construction companies have offered time and cost saving as the most important benefits. Shortage of skilled labourers in the construction industry also indicated a rise in moving from traditional to prefab and modular construction methods.

Major concerns

  1. The first concern relates to reluctance to move from a known, tried and tested method of construction to a new method. Whereas traditional construction is sequential the new method depends on working on all aspects of constructing buildings simultaneously.
  2. The second concern relates to the need to conceptualize, design, and prepare complete models of buildings before starting construction work. This requires bringing all stakeholders in construction work into the process at the initial stage.

 

What modular construction companies say about the new method?

 Rethinking and re-assessing building processes are the two most steps developers and project heads need to undertake when they go for modular construction.

They also need to consider the environmental issues and the storing space for units around the building site as soon as they decide on shifting to the new method.

Safety and security of the transported units is one more concern.

They need to keep workers on hand so that the unit assembly and installation is done concurrently.

Planning for modular construction

Before opting for modular construction you need to research the local circle for companies offering the facility.  These companies cater to a fixed area. Find the companies that supply to your area of construction.

Take a look at your building design and make sure it fits in with modular construction.

Finally, bring all the people you will need to during the entire construction process to collaborate in the project.

Modular construction works best when the design first and build later process is followed. Your contractors and you need to be clear about the job, time frame and finance involved.

As builders using the modular method for the first time it would be a good idea to hire consultants to handle the project for you. Ask your sub-contractors to visit the factory producing the modules to get a real feel of the work.

Companies have been known to construct high rises in as fast as in two weeks using the modular method. The buildings are strong and durable but also earthquake and fire resistant. Standard designs and reusable units reduce wastage of resources and add to the bottom line of both these companies and developers.

Modular technology has a long way to go. It is an evolving field that is yet to reach its highest form. As urbanization increases so will the need for rapid infrastructure growth. Modular construction companies are gearing up to meet this challenge.

 

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Modular Building Construction: changing trends

Pre-engineered units for construction are the future of the construction industry. The move from traditional to technology driven construction has triggered changes in the way construction work is done today. The on-site construction is being replaced with the use of prefabricated units and entire sections that need assembly and installation at the site.

Modular construction applies to all the main sections of construction- private housing, larger complexes, educational institutions, healthcare centers, hotels, airports and etc.

Large facilities such as hostels and hotels benefit significantly from modular construction. Hospitals also find the new building technique an attractive alternative to traditional construction. Their installations and complex services can be tested off-site and ready for use immediately after installation.

Benefits of modular construction

  • Manufacturing line repetitive production saves cost leading to economical construction
  • Swift and easy installation process reduces construction time
  • Controlled manufacturing conditions in factories ensure high and standardized quality
  • Lower weight of units lowers stress on foundation
  • Constructions on areas with restrictions and constraints specially benefited
  • Construction site disruption is minimized
  • Convenient for extension work on existing buildings
  • Insulation from heat and fire is an added incentive
  • Dismantling process becomes easier and hassle free
  • Versatile variety and designs available
  • Customized units can be made
  • Less resource wastage
  • Less harm to environment
  • Locally produced material used as raw material
  • Available as four sided modules, partially open modules, corner supports, modules to fix on permanent structures, and floors and mixed modules
  • Synchronized planning and execution
  • Low maintenance cosInfrasturcture

Steps to modular construction

  1. Design:

Designing is vital to success in modular construction processes. It includes calculating the area to be covered, the number and types of modules required, and specifications of the exterior and interior requirements for the building.

  1. Engineer

Engineering the modules needs to meet set standards and regulations regarding building construction.

  1. Develop site

Site development in terms of constructing the foundation for the building and fabricating modules happens simultaneously. Foundations are of two types: on grade or full foundations according to the type of building to be built.

  1. Complete fabrication in factory

Factory production process is done under controlled and monitored conditions. The modules are built on to steel frames using hollow and insulated walls and sections that are fixed into place in the plants.

  1. Transport

Special transporters equipped to carry modules are used to transport the units to the building site. The types of module used and the type of project is considered in arranging transportation for the units.

  1. Install

Specialized constructors assemble and install modular units at the building site. Depending on the type of construction undertaken, cranes or mechanical methods are used to install the units.

Modular construction is a streamlined construction process. It makes construction work safe, easy and fast. Proper designing and engineering methods are essentials for modular construction. The future of construction will see extended use of modular construction all over the globe.

5 major benefits of Modular Construction

Modular construction that uses the factory line process of production has come to change the way the world builds. More and more projects and construction company owners are opting for this new technology driven method of building. Both commercial and residential projects find prefab construction attractive. The system works equally well for temporary as well as permanent structure construction. It is also well suited to expansion and extension projects for existing structures.

Here are five major reasons for modular construction to be gaining in popularity.

1. Quality Control
Production and manufacture of modular prefabs adhere to very strict quality control standards. The factory manufactured units, blocks, sections and panels share uniformity of size, shape, and finish since they are molded from pre-designed casts.

Material used in the manufacturing are pre-decided to meet quality control standards and codes.

Off-site factory production shields these modular products from exposure to the elements and proper facilities for storing in favorable conditions eliminates chances of warping and other deformities. Consequently the products maintain their quality standards for longer period of time.

2. Stricter Timelines
This method of construction ensures that it is carried out simultaneously at the construction on-site and in manufacturing facilities off-site. This dual site construction speeds up the project work as time is utilized more effectively and efficiently.

The slag time needed for setting in traditional construction leads to stoppage of work for a few days or weeks. This slag time is also removed in prefab construction thereby further adding to possibility of adhering to stricter timeline.

Teams of workers involved in prefab construction have proper technologically sound tools at their disposal for production of prefab units. The factory line process of manufacture produces units and blocks swiftly and with greater accuracy and precision.

Modular Construction india

3. Lower Costs
Cost reduction is one of the major advantages modular construction work enjoys. Decrease in build time impacts cost factors positively by reducing labor cost. The use of precision designs ensures optimal procurement and utility of raw material for manufacturing prefabs. This further adds to cost saving benefits of prefab construction.

4. Reduction in Waste Material
The residual waste left behind in traditional construction methods is greatly reduced in prefab construction. Prefab units brought to the construction site are exact in quantity. This reduces wastage of blocks. Preplanning and pre-designing also adds to reducing wastage of material. Uniformity of units leads to multiple use of similar units.

5. Environmental Benefits
The factory line production process means less energy consumption when compared to traditional construction. Waste products of prefabs are reusable unlike traditional waste that has to be discarded. Unused blocks and units can be stored and used in other construction projects or recycled into new units. This reduces the amount of material from traditional construction that ends up as landfills. The dismantling of buildings that use prefabs leaves less debris thereby bringing down environmental pollution.

These five factors have helped the prefab construction industry to forge ahead and create new standards in the field of construction.

KEF Infra – Infrastructure Development Company

Infrastructure development plays an integral role in the growth of any economy. We are currently experiencing a revolution in the infrastructure industry and economies need to channelize their efforts in order to become future ready and adapt to the changing trends. Traditional methods of building are no longer sustainable as they are impacted by a lot of project delays due to climate changes, labour availability, and accessibility of material or due to regulatory approvals. These methods are also subject to a number of external factors that impact the build quality and the delivery time. These delays in infrastructure can also impact other sectors such as education and healthcare and reflect on the overall economy at large. In order to bridge this gap, and provide better access to quality infrastructure, KEF Infra has set out to employ more evolved and innovative methods of building technologies.

We understand that technology is the answer when demands and expectations from the infrastructure industry is high. Urban growth and development requires time and cost reducing solutions that only technology and higher skilled workforce can provide. By developing a long term solution, with science, design and technology as the foundation, we are positive that the gap shall be bridged.

Technology, innovation and automation are the main driving forces for progress and at KEF Infra, we offer the most efficient and cost effective building solutions without sacrificing architectural design or site utilization. WE are the pioneers in Offsite Manufacturing and have a state of the art offsite manufacturing facility that ensures that quality is maintained at every stage.

Infrasturcture

Offsite Manufacturing – the building process is taken away from the physical site to a controlled factory environment. There is a great improvement in terms of cost savings, time to deliver and the quality of the final structure.

Precast – this is the process of creating a construction product (a pillar, column or a beam) by casting concrete in a reusable mould. This is then cured in a controlled environment and then transported to the physical site and lifted to place.

Modular Construction – this is based on the idea of ‘assemble rather than build’. It brings about a paradigm shift in terms of infrastructure development – especially in the units such as hospitals, hotels and homes.

Above all, these techniques allow for more control over the final product and provide greater efficiency and speed of delivery. It also ensures that the final product is of the highest quality.

These methods are more appealing to the modern age infrastructure because, they are extremely cost effective, agile and sustainable with absolutely no compromise on quality.

The focus is to revolutionize technology and address the real world problems and provide innovative solutions that are sustainable – even in the long run. We believe in being the trends setters, path breakers and change makers to redefine construction!

Modular Construction- The Most Frequently Asked Questions

Conventional construction needs to be challenged and all the downsides of this type of construction need to be addressed. Today’s constructions demand a better way to manage quality, reduce construction time, and avoid the obstacles and hindrances of onsite construction. Modular construction is becoming increasingly popular as it very effectively addresses all the concerns of traditional construction methods.

However, when implementing such type of constructions, our minds are crowded with a number of questions regarding quality, reliability and sustainability. Here are some of the most frequently asked questions about modular construction:

How is modular construction different from conventional construction?
A conventional building is constructed onsite – from scratch. A modular building is constructed in a factory – under a highly controlled environment. Pre-fabricated structures are delivered onsite where they are ultimately assembled to complete the construction. These prefabricated structures are called modules. Since the site prep and production can happen simultaneously, the overall construction is faster too.

What are the benefits of modular construction?
As opposed to conventional construction, the modular method is faster and cheaper too. Typically it is observed that the modular method is 50% faster than the traditional means of construction. There is basically no delay while waiting for the foundation to be poured and the framing to go up – and then begin the construction. The buildings are up and running in half the time – with a superior quality.

Modular Construction

Are modular construction materials of a lower quality?
This is a common misconception! In fact, modular constructions are of a superior quality even though the materials used are cheaper and lighter in weight. The materials used are just as sturdy as in any other construction and hence durable and reliable too. The structures are actually designed with a higher level of precision and consistency is maintained too – because the production happens in a highly controlled environment.

Is modular construction more expensive?
Again this is one more misconception. A modular construction project is 10% to 20% less expensive than a conventional construction project. Well, the good part is that it can fit various budgets too.

How long does it take to complete a modular construction?
Once the modules have been delivered to the site, it’s just about the time that is required to assemble them. This makes modular construction more and easier and hence quick too. Depending on the complexity of the design and the size of the project – this type of construction can be completed within months.

Is there a size limit for modular construction?
Well, the simple answer is – no. The only regulations that you could require to check are the government regulations in that area. You can otherwise design your building as large as you want. The rules are same as those that are applied to traditional construction.

This type of construction is becoming increasingly popular and more and more infrastructure projects prefer prefabricated parts that are assembled onsite. They prefer the quality, reliability and the flexibility along with the adaptability that this type of construction offers.

Modular Construction – the future of construction!

Building a home ground up – takes quite some time, even if it is an average home, it takes almost a year to complete – from conceptual design to when a home owner finally moves in.
Modular Construction goes far beyond the typical concept of construction and has created quite a revolution in the way buildings are developed. A building or home is constructed by assembling parts that are ‘manufactured’ in a highly controlled factory environment. Architectural designs are created and then repeated using the exact same materials and manufacturing standards.

With repeatable designs and construction methods, a home can be built within half the time taken for normal construction – that’s how revolutionizing this method is!

Modular Construction india

Here is why Modular Construction is going to be the future of construction!

Predictable outcome
In this type of construction, modules are created offsite and are then transported to the location of construction to be assembled into a complete structure. Since each module is built with precision and exactly the same dimensions, the outcome is predictable and you know beforehand what the final product looks like. The process is foolproof and highly repeatable and delivers the same quality every single time – removing all the guesswork of what the final product will look like!

Lower construction costs
It’s a known fact that the total cost of a new home is typically 60% of its selling price. The underlying principle is that when construction costs are high, the selling price will naturally be higher. Conversely when construction costs go down, the selling price also goes down. Modular Constructions have significantly reduced the construction costs and offers as much as 50% of savings to the end customer or buyer as opposed to homes built with traditional construction methods.

Heightened efficiency
Since Modular Construction takes place in a factory controlled environment, there is strict adherence to processes and procedure and hence the overall efficiency is high. Plus, there is no ‘environmental factors’ that create a hindrance in the processes. Workers can work 365 days of a year and round the clock and the entire process is seamless without external factors creating any glitches. Well, the repetition of the same process over and over again brings accuracy in the way people work and the overall efficiency of the entire process is heightened!

Increased onsite safety
When it comes down to safety, onsite construction requires you to take utmost precaution and ensure that your labor force is equipped with the right kind of safety gear and safety training. Further, just in case there are any accidents onsite, further construction is stalled until all the underlying issues are resolved. Since Modular Construction happens in a factory all these kinds of safety issues are significantly reduced. Bad weather, equipment malfunction and human errors could pose a greater danger onsite rather than in a highly controlled environment as in a factory.

As for the future of construction, modular buildings definitely will take over the traditional onsite construction methods!

One of the Modular Building Companies in India, name KEFInfra  provides Modular Building Construction Services in cost effective way.

Is modular the future of construction?

One of the most interesting developments in construction is – modular construction. The reason for its increasing popularity is its ability to shorten construction time and improve the quality and sustainability of the construction. It standardizes the construction and enables customization of the various elements too. Individual modules are constructed with great precision and are then combined to create larger structures.

Well, an Offsite Construction, whether modular or prefabricated, requires a highly detailed plan at an early stage of the project. It is however more sustainable and more efficient.

modular building construction India

Here’s why modular construction is seen as the future of construction:

Less material waste – Since all the elements are created in a factory, it makes things easier when it comes to recycling wastes. The materials can be reused and are not discarded as opposed to ‘on-site wastes’ in conventional construction.

Less site disturbance – The usual buzz created by the workers, transport vehicles and equipment onsite is reduced as majority of the actual ‘work’ happens at a factory far away from the construction site.

Flexibility of use – the modules can be reused and recycled as per requirement. They can also be relocated, remodeled and refurbished with minimal energy.

Reduction in construction schedule – The modules are produced at the same time the site is ‘prepared’ for construction. Meaning the lead time is reduced. In turn, the completion time for the entire project is reduced by 30 to 50%.

Delays due to bad weather are reduced – with conventional construction; there are a number of delays due to bad weather. This weather delays are reduced by at least 60% to almost 90% in some cases. This is mainly because the modules are produced in a closed factory environment.

Safer environment – The factory environment is highly controlled and is definitely safer for workers as opposed to an open construction site which is susceptible to a number of work related ‘accidents’.

Built to code with quality materials – Modular buildings follow the same code as the onsite construction buildings. The materials go through a thorough quality check before they are selected for use in the modules. Only the best quality material is used to construct these modules in a factory.

Challenges of traditional construction

Traditional construction is mainly linear and requires every step to be complete before the next one can begin. Weather damage can inconsistency in the availability of labor could be some of the limiting factors of this kind of construction. Further, the construction happens out in the open, and is highly dependent on weather conditions.

The construction and infrastructure market is highly competitive and in order to provide facilities at that are fully functional – quickly, it’s vital that constructions use modular methods rather than conventional. This enables them to deliver results faster and more efficiently. Well, the quality of construction is at par with the quality of construction seen in on site – traditional means!

KEF Infra, an Modular Off Site Construction Company specializing in Modular Building Construction in India and provide the cost effective services in a timely manner.