Category Archives: Offsite Manufacturing

5 trends that are shaping the future of offsite construction

Off-site manufacturing construction has changed the way the world builds and responds to challenges of infrastructure development. India has moved into top gear in an effort to meet the growing infrastructural, residential and commercial needs of the people. The future of manufacturing is shifting off-site to expedite the change. While the construction industry is still hesitant to embrace changes in traditional working methods, here are trends that industry leaders can look at.

Rising demands for housing
The high and ever increasing demand for housing is a challenge for contractors and builders. The Increasing number of projects they need to handle is putting a strain on their ability to manage multiple sites spread across a wide area. Finding labor to handle the projects becomes difficult. Modular construction takes 40-60% labor off a site making contractors join hands with manufacturers of prefabs.
Need for speeding up construction and reducing cost

The need for greater productivity has driven the industry towards off site manufacturing in an effort ot speed up work and reduce costly work stoppages. Reduction in work hours of laborers adds up to further gains as pay outs are reduced.

Need for collaboration
The construction industry relies more heavily on early collaboration to start work early and to carry it on smoothly. Conceptualizing and designing together using BIM results in more accuracy at implementation stages and reduces need for changes and alterations that cost time and money.

Growing need for offsite construction
The various factors like volume of work, need for speed and accuracy, concern for standardization of work, and concern for cost control are all pushing contractors, builders and project managers to opt for offsite construction to complete projects.

Early mover advantage
Early adapters have demonstrated that offsite construction can integrate old designs with new methods. One of the major concerns that prevented builders from embracing offsite was the idea that established brand styles would be lost in moving to the new way to build. Offsite modules have proved their adaptability and flexibility in producing units that match and fit in universally.

What the trends foretell
These trends are an indication to industry experts that there is a need in India for shifting in numbers to the new way of building. The challenge remains to convince architects, builders and contractors to make the change.

Need of the hour
Undertaking a process of awareness creation and education has become necessary to generate interest in the new method of construction. To understand how offsite construction works and what benefits it can offer there is a need for showcasing of completed projects using offsite construction and visits to manufacturing units of prefabs to understand the basics of modular construction.

The scene is set for the construction industry to make a shift from traditional to modern methods. The rate at which the change over happens depends on how experts and leaders project and explain these trends. Showcasing completed projects will result in more and more builders taking advantage of offsite construction.


5 major benefits of Modular Construction

Modular construction that uses the factory line process of production has come to change the way the world builds. More and more projects and construction company owners are opting for this new technology driven method of building. Both commercial and residential projects find prefab construction attractive. The system works equally well for temporary as well as permanent structure construction. It is also well suited to expansion and extension projects for existing structures.

Here are five major reasons for modular construction to be gaining in popularity.

1. Quality Control
Production and manufacture of modular prefabs adhere to very strict quality control standards. The factory manufactured units, blocks, sections and panels share uniformity of size, shape, and finish since they are molded from pre-designed casts.

Material used in the manufacturing are pre-decided to meet quality control standards and codes.

Off-site factory production shields these modular products from exposure to the elements and proper facilities for storing in favorable conditions eliminates chances of warping and other deformities. Consequently the products maintain their quality standards for longer period of time.

2. Stricter Timelines
This method of construction ensures that it is carried out simultaneously at the construction on-site and in manufacturing facilities off-site. This dual site construction speeds up the project work as time is utilized more effectively and efficiently.

The slag time needed for setting in traditional construction leads to stoppage of work for a few days or weeks. This slag time is also removed in prefab construction thereby further adding to possibility of adhering to stricter timeline.

Teams of workers involved in prefab construction have proper technologically sound tools at their disposal for production of prefab units. The factory line process of manufacture produces units and blocks swiftly and with greater accuracy and precision.

Modular Construction india

3. Lower Costs
Cost reduction is one of the major advantages modular construction work enjoys. Decrease in build time impacts cost factors positively by reducing labor cost. The use of precision designs ensures optimal procurement and utility of raw material for manufacturing prefabs. This further adds to cost saving benefits of prefab construction.

4. Reduction in Waste Material
The residual waste left behind in traditional construction methods is greatly reduced in prefab construction. Prefab units brought to the construction site are exact in quantity. This reduces wastage of blocks. Preplanning and pre-designing also adds to reducing wastage of material. Uniformity of units leads to multiple use of similar units.

5. Environmental Benefits
The factory line production process means less energy consumption when compared to traditional construction. Waste products of prefabs are reusable unlike traditional waste that has to be discarded. Unused blocks and units can be stored and used in other construction projects or recycled into new units. This reduces the amount of material from traditional construction that ends up as landfills. The dismantling of buildings that use prefabs leaves less debris thereby bringing down environmental pollution.

These five factors have helped the prefab construction industry to forge ahead and create new standards in the field of construction.